Carb
Parts
Now
Available: Ride Like a Pro
V - Exceptional Rider Instruction Video! click
here
Please
read: Disclaimers
Honda
GL1000 Carb Parts |
Honda GL1100 Carb Parts |
|
|
Honda GL1200 Carb Parts
|
Honda GL1500 Carb Parts |
|
More
cool GL1500 stuff here
|
Honda CBX Carb Parts |
Honda CX (and variants) Carb Parts |
More
cool CBX stuff here
|
More
cool CX stuff here
|
Honda DOHC
Four Carb Parts |
|
More
cool stuff: click
here

Beautifully
Restored GL1000 Carbs by Jouko Tomminen of Lahti, Finland (using
parts from Randakk's)

Restored GL1100 Carbs (by Randakk) using Randakk's Master GL1100 Carb
Overhaul Kit
Recent
Testimonials:
"Thanks
for your great products and the extremely helpful information on your website.
Using your Master Carb Overhaul Kit and your Tech Tips, I've finally about
got my '76 GL dialed in. It idles and runs better than it has in many years.
Thanks again."
Todd
Brasher - Chelsea, AL
"Randall:
Thanks for shipping the GL1000 Master Carb /Overhaul Kit so quickly. This
is for a '79 that I received in trade for some computer parts and work.
The carbs are in good shape, but probably original. This will be my 3rd
time around the barn rebuilding GL carbs, so I have a good idea what I'm
in for ,-) FYI - before ordering your Master Kit I reviewed the $9.99 kits
available online from another vendor. I ended up ordering your Master Kit
instead. Why? Consider: each of their kits is $10, so for all 4 carbs I'd
now be at $40. They also get $17.50 for the air cutoff valve, so that's
$57.50. Plus, they charge for shipping, so their total is $63+ But, their
combo does not include the petcock kit, central plenum gasket, special fuel
seals, pucks, cotter pins, plenum bolts or fuel filter as in your Master
Kit. Even if the parts in your kit were only "just as good" as the other
guy's, your Master Kit is STILL the better deal IMHO."
Doug
Rollins - Nampa, ID
"Thanks!
Your carburetor kit and on-line advice worked wonders for this bike.....really
helped me out. I want to give you all the kudos you're due! The previous
owner had really messed things up...even had the air valve installed backwards.
It purrs nicely now!"
Dick
DeYoung - Oshkosh, WI
"What
a difference! I was very impressed with the quick delivery and completeness
of the Master Carb Overhaul kit. It had everything that I needed including
the missing parts!!! Apparently the previous owner had the carbs serviced/cleaned
and didn’t replace the small rubber “bung” passage plug that covers the
Idle Jet on one of the carbs. I believe that this was the cause of a very
rich condition that would foul a plug in under 50 miles! The bike had sat
for about 5 years before I got it and was running very poorly – rough idle,
sluggish response and would foul the # 1 plug constantly – all other plugs
very textbook colored. Oh yeah, and was getting 25 mpg!
I
replaced points, condenser, coils (though maybe I had an intermittent wire),
checked that compression was good, valve clearances set correctly, carbs
sync’d, even tried a hotter plug in number 1, etc. - I tried everything
I could think of before I tackled the carb overhaul - including your “in
situ lazy” method a number of times thinking I had a stuck float. You were
right, I was way ahead of the game as the carbs were very clean when I opened
them up.
After
the overhaul (thanks for the Carb Top Service tips) and synchronization
it now idles and accelerates smoothly – this is a very fast bike! I am now
glad to ride this bike – it’s not fun riding on three cylinders! After 150+
miles, the #1 plug is perfectly colored and I’m now getting 38 mpg.
See
the attached picture of the #1 plug before and after the carb overhaul…It’s
amazing that a little piece of rubber in the right place can make such a
difference!"
Keith
Nemath - Sellersville, PA

More
Testimonials: click
here
Note
on Randakk's Carb Service:
My
comprehensive carb service is priced at $695.00 per GL1000 set ($795.00 per
GL1100 set and $895.00 per CBX set). I know this is pricey, but I take no
shortcuts in a very labor-intensive process. At least I know what I'm doing.
Does your mechanic?
Due
to a very heavy work backlog, I'm sorry but I am not accepting additional
carb rebuilding jobs at this time. I will re-post the extensive details on
this service once I resume accepting new work.
For
information on Randakk's
Approved Honda Carb Rebuilder Program click
here
Regarding
GL1000 carbs, I strongly recommend that you retain the original 4 carb setup.
You may be tempted to trash your carbs and go to a single carb conversion.
These work well enough, but I don't personally recommend them. Most people
who invest in these setups report significant performance "improvements."
However, they are comparing their results with their dirty, poorly maintained
and malfunctioning original carbs.
In
my opinion, the theoretical simplicity advantage of a single carb is offset
by:
-
expense
-
reported
reduction in top end performance
-
reduction
in bike's collector value
- auto-type
carbs (i.e., Holley) aren’t normally expected to perform over the wide
rpm range required of performance motorcycle engines
- auto-type
carbs aren’t fond of extensive non-vertical operation. Spending lots of
time heeled over while cornering (especially long "sweepers")
can reveal this design limitation. Mixture "lean-out" or actual fuel starvation
can result...especially if the floats are not hinged on the correct, longitudinal
axis
-
single
carb conversions are prone to carb icing in cold damp weather (less
than 45 degrees) due to the long intake tracks
As
these landmark bikes become even more collectible, discriminating buyers are
going to pay top dollar for only the most original specimens. Originality
is important!
Allow
me a little soapbox time. Early GL1000s are routinely criticized for having
poor carburetion. The criticism has been repeated so often by so many that
it has become accepted as fact. Here is my contrarian view: the early GL1000s
have great carburetion setups! My personal '75 GL1000 show bike has flawless,
near-linear carburetion…rheostat-like throttle response, no flat spots,
starts easily, warms up fast enough and has a decent idle. My carbs are
stock except for a few minor tweaks I make on all the carbs I service. I've
owned and ridden many bikes. I believe the stock setup on a GL1000, properly
maintained and tuned delivers results as good as you can reasonably expect
on a 4 cylinder, 4 carb bike of this vintage with this level of performance.
If
your carbs are clean (I mean REALLY), all your vacuum hoses are good, your
air-cut off valve fresh, choke linkage free, butterfly pivots not worn out,
floats set and operating correctly, vacuum pistons free, air and fuel filters
fresh and you've synchronized AFTER all other tune-up issues are perfect,
you should have excellent results. By the way, all bets are off if you've
replaced the OEM exhaust with something else.
Be
aware...certain EBAY sellers insinuate that they perform all the proprietary
mods I'm famous for. I can assure you that it took many years to develop
these special mods and I have not shared my methods with anyone.
A casual review of the photos accompanying one recent EBAY ad clearly reveals
many "shortcuts" that I would never even consider taking.
I
would also remind the copycats who use this web site as a "blueprint"
to write their EBAY verbiage to read and heed the Intellectual Property
Notice at the bottom of this page.
Unfortunately,
I have removed significant content from this page concerning my rebuild process
and methods to thwart these individuals from further commercial mischief.
Carb
Parts for Sale:
Please
read: Disclaimers
Honda
GL1000 Carb Parts |
Honda GL1100 Carb Parts |
|
|
Honda GL1200 Carb Parts
|
Honda GL1500 Carb Parts |
|
More
cool GL1500 stuff here
|
Honda CBX Carb Parts |
Honda CX (and variants) Carb Parts |
More
cool CBX stuff here
|
More
cool CX stuff here
|
Honda DOHC
Four Carb Parts |
|
Randakk's
Own GL1000 Master Carb Overhaul Kit
BEST
VALUE! WORLD'S
BEST KIT!
Another
Randakk exclusive item. This GL1000 Master Carb Overhaul Kit includes everything you need (and nothing you don't need!) for a comprehensive
GL1000 carb overhaul. This kit is proprietary to Randakk's...you won't find
this available anywhere else at any price. I sourced the best available parts
from 3 continents and combined them with my own exclusive items to make this
kit possible. This kit is appropriate for any 1975 - 1979 GL1000 with original
carbs.
(Consider
this best value "Combo"
offer...Randakk's
GL1000 Carb Rebuilding DVD + Randakk's GL1000 Master Overhaul Kit - Save $10.00)
Note: The 28 round o-rings (4 each of 7 sizes detailed below) in each of my Master
Kits are made of Viton rather than ordinary nitrile (Buna-N) as found
in other aftermarket carb kits. Viton is superior to nitrile in terms
of:
- Heat tolerance
(400 degrees F vs. 250 degrees F)
- Compression
set
- Permeation
Did
you know that one good case of severe engine overheating can ruin the carb
o-rings found in ordinary kits? My o-rings are the best available! Viton Proof here.
Also,
my o-ring sizes are quite precise. They are equivalent to the exact sizes
specified by Honda for each fitment. Not "close-enough" sizes as
in many of the other aftermarket kits I've evaluated.
All
GL1000 Master Kits supplied by Randakk's Cycle Shakk have fiber-reinforced
float bowl gaskets to prevent problems associated with non-reinforced float
gaskets. Some non-reinforced gaskets have proven to be reactive with some
gasoline formulations and can sometimes swell to the point that float operation
can be adversely affected. Fiber reinforced (calendarized) synthetic rubber
overcomes these issues. To be safe - avoid all non-reinforced GL1000 float
bowl gaskets. These are still being sold by other vendors.

GL1000
Master Carb Overhaul Kit
Each
kit provides everything listed for all 4 carbs + other items required for
splitting and rejoining the plenum plus overhauling the air cut-off valve.
Only the highest quality items are included. This kit has been thoroughly
tested and approved by the world's leading authority on GL1000 carbs (me).
This collection represents the best value available in the market. Trust me,
you will need everything in this kit to do a proper overhaul of your carbs.
Here's
what you get:
Viton
O-rings - 4 of each:
- Fuel
(idle) mixture screw - 2.8 x 1.9 mm
- Float
valve assembly - (seat) - 5.7 x 1.3 mm
- Float
bowl drain screw - 4.47 x 1.78 mm
- Primary
main jet - 3.2 x 1.1 mm
- Secondary
main jet - 4.2 x 1.1 mm
- Large
carb-to-plenum (air) O-ring - 60.0 x 2.1 mm (this one looks "square"
on the Honda parts diagram)
- Intake
manifold - 40.0 x 2.6 mm
Be
aware that aftermarket main jets sometimes are not sized properly...the
O-ring grooves can be too shallow. This results in the O-ring fit being
too snug. "Dress" the jet tower cavities with crocus cloth or similar
to remove oxidation and burrs, then use lubricant like Vaseline to insert
the main jets.
Gaskets
- 4 of each:
- Fiber-reinforced float bowl
gasket
- Air jet
cover gasket - Viton
Special
Carb-to-Plenum Fuel Seals - 4 of these:
- Randakk's Viton carb-to-plenum fuel seals. 4 are provided. See detailed
description below.
Special
Gasket - 1 of these:
- Randakk's
exclusive improved Viton GL1000 plenum gasket.
Special
Parts - 4 of these:
- Randakk's
exclusive carb "pucks." See detailed description below.
Special
Parts
- Randakk's Viton reproduction petcock rebuild kit (See detailed description here):
- 1
- Petcock disk
- 2
- Petcock-to-fuel tank seals
- 4 - Viton rubber blanking plugs (cover access to idle fuel jet)
- 1 - Air
Cutoff Valve Overhaul Kit
- 6 - 1
mm cotter pins for linkage (simple item, but hard to find elsewhere)
- 4 - "E-clips"
required for '75 linkage
- 5 - Special
screws and lock washers in 2 lengths to rejoin the plenum halves. These
are high quality zinc-plated screws...not soft crap like the originals.
- 1 - High
quality aftermarket fuel filter
See: GL1000 Master Carb Kit Parts Location Diagram Tech Tip for proper location of these parts
My
kit includes everything you need to separate and rejoin the plenum: plenum
gasket, special carb-to-plenum fuel seals, carb-to-plenum "air seals" as well
as 5 high quality screws in the correct lengths. If you don't split the plenum
and renew these critical parts during your overhaul, you may have regrets
later.
Note:
No jets or jet needles are supplied with my kits. My experience is that these
can normally be cleaned and reused. Aftermarket needles are not sized as accurately
as the OEM needles and may introduce lean / rich problems where none existed.
Unless your needles are worn or bent, I recommend reusing them. If you try
to buy jet needles from Honda, you'll discover that they are only available
as a set which includes the CV slide, cap and jet needle. The price will make
you faint! If you need jets, buy aftermarket kits from a supplier such as
Sirius (you'll still need my kit).
Also,
there are no float valve/seat assemblies in my kit. Many aftermarket rebuild
kits include float valve/seat assemblies of dubious quality. In the past,
there have been many problems with these aftermarket items. Most of the problems
related to the aftermarket float needles being incorrectly sized (too short)
resulting in unreliable (or nonexistent) fuel shutoff. Some are OK. I've not
included them in this kit, because the rubber tips and seats on the OEM item
will last nearly forever and can usually be cleaned and reused so long as
you install a new O-ring which I have included.
So,
I've left float valve/seat assemblies out of my kit to keep the cost down
and give you a choice on what to buy if you think new ones are needed.
If
you decide that you need new float valve/seat assemblies, you can buy the
OEM item and not have a worry. This way you'll also get new fuel inlet screens
(the plastic strainers installed below each float valve). The Honda part number
for the float valve set is 16011-371-014 (supersedes 16011-371-305 which superseded
16011-371-004). It includes the float seat, float needle, O-ring and screen.
You will need to order 4 of these. There is no worry about getting the wrong
part from Honda. Their system will always supply the correct superseded part
regardless of what you request. Or, take a slight gamble and go with aftermarket
float valve/seat assemblies which are available at reasonable cost from numerous
suppliers. When you use aftermarket float valve/seat assemblies you will need
to carefully remove, clean and reuse your existing fuel inlet screens.
I've
also included the correct fuel filter to use with a GL1000. It would be a
crime to redo your carbs and not take prudent measures to ensure a pure fuel
supply! While you are at it, you should replace your fuel hoses as these can
sometimes disintegrate from the inside out and be a source of fuel contamination
in the form of small rubber fragments. I recommend that you purchase a length
of high quality 1/4" fuel injection hose locally. You will need 3 sections:
1 piece 160 mm long and 2 pieces 150 mm long. The long piece goes from the
fuel pump to the carbs...the short pieces go on either side of the fuel filter.
Don't forget to flush your fuel pump. Debris can collect here as well.
If
you're restoring to a high standard, you will probably prefer the OEM Honda
fuel hose sections which come with the correct woven cover. These hose sections
are still available from Honda:
#91320-371-000
HOSE, FUEL (5.5X160) 1 required
#91455-371-000
HOSE, FUEL (5.5X150) 2 required
My
comprehensive kit represents real value. Compare with these Honda list prices:
Honda
"Packing set" #16010-371-004 $47.84 list each (4 required ... 10 pieces
in each)...$191.36
Honda
"Gasket, Air Chamber" (Plenum Gasket) #16075-371-004...1 required =
$28.24
Honda
"Filter, Fuel" #16900-371-004...1 required = $20.99
Total for
OEM Honda parts (42 individual parts) = $240.59 at list!!!
(Note: In
fairness to Honda, their "packing set" contains 1 part that I don't
provide...CV carb slide top to carb body plastic "bumper" rings. Honda is
the only source I know of for this particular item. However, these last
nearly forever. I have lots of good used ones if you happen to lose one.)
My
Master Kit includes 69 total pieces (I
count the air cutoff overhaul kit as only "1" piece in my total
count even though it actually has a diaphragm, spring, 2 o-rings for sealing
the air cutoff valve to the plenum + top cover O-ring. Depending on my supplier,
the air cutoff kit might also include another special seal
you won't use in this application. Also, I don't count the 5 lock washers
for the plenum screws in the total part count).
Considerable
skill is required to install this high quality kit correctly. Since I can't
control this important variable, there is no warranty on these. Rest assured
that they are of the highest quality materials and workmanship. Each kit has
been carefully packed and inspected to ensure that all items are included.
Warning: Please open the package very carefully
when it arrives. Many of the parts are very small so take appropriate precautions.
If you chose to open the package in the dark over your gravel driveway, after
1 or 12 beers, please don't later complain that you are a "few o-rings short."
Seriously, do be careful when you open the package!
(Consider
this best value "Combo"
offer...Randakk's
GL1000 Carb Rebuilding DVD + Randakk's GL1000 Master Overhaul Kit - Save $10.00)
GL1000
Master Carb Overhaul Kit - without DVD
Price: $133.85 each including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
(Consider
this best value "Combo"
offer...Randakk's
GL1000 Carb Rebuilding DVD + Randakk's GL1000 Master Overhaul Kit - Save $10.00)
^top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
Randakk's
Own GL1100 Master Carb Overhaul Kit
BEST
VALUE! WORLD'S
BEST KIT!
Another
Randakk exclusive item. This kit is proprietary to Randakk's...you won't find
this available anywhere else at any price. I sourced the best available parts
from 3 continents and combined them with my own exclusive items to make this
kit possible. This kit is appropriate for any 1980 - 1983 GL1100 with original carbs.
This
kit has been created using the same philosophy as my industry leading GL1000
Master Carb Overhaul Kits...my GL1100 Master
Carb Overhaul Kit includes everything you need (and nothing you don't
need!) for a comprehensive GL1100 carb overhaul.
Note: The ordinary round o-rings in each of my Master Kits are made of Viton rather than ordinary nitrile (Buna-N) as found in other aftermarket carb kits. Viton is superior to nitrile in terms of:
- Heat tolerance
(400 degrees F vs. 250 degrees F)
- Compression
set
- Permeation
Did
you know that one good case of severe engine overheating can ruin the carb
o-rings found in ordinary kits? My o-rings are the best available! Viton Proof here.
Also,
my O-ring sizes are quite precise. They are equivalent to the exact sizes
specified by Honda for each fitment. Not "close-enough" sizes as
in many of the other aftermarket kits I've evaluated.

GL1100 Master Carb Overhaul Kit
Each
kit provides everything listed for all 4 carbs + other items required for
splitting and rejoining the plenum plus kits to rebuild all four air cutoff
valves as well as the accelerator pump! Only the highest quality items
are included. The components in this kit have been thoroughly tested for fit
and function. This collection represents the best value available in the market.
Trust me, you will need everything in this kit to do a proper overhaul of
your carbs.
Randakk's
Master GL1100 Carb Overhaul Kit includes:
- 4 -
Fuel (idle) mixture screw (2.8 x 1.1 mm)
- 4 - Float
bowl drain screw (4.8 x 1.9 mm)
- 4 - Large
carb-to-plenum (air) O-ring (53.1 x 2.0 mm)
- 4 - Intake
manifold (40.0 x 2.6 mm)
- 4 - CV
Slide Top Limit Plug (6.9 x 1.3 mm)
- 4 - Fuel
Cross Tube - Small (2.8 x 1.3 mm)
- 4 - Fuel
Cross Tube - Large (5.8 x 2.0 mm)
- 2 - Fuel
Inlet Hose Barb (5.8 x 2.0 mm)
- 1 - Carb
#3 accelerator pump passage at float bowl (5.0 x 1.3 mm) This is a "spare"...the
accelerator pump kit also contains this O-ring
Float
Bowl Gaskets - 4 of each:
- Constructed
of superior Viton material to resist the components of modern
gasoline.
Special
Carb-to-Plenum Fuel Seals:
- Randakk's Viton carb-to-plenum fuel seals. 4 are provided:
- 2
- Large seals (for carb #3 and #2)
- 2
- Small seals (for carb #3 and #4)
Special
Gasket - 1 of these:
- Randakk's
exclusive improved Viton GL1100 plenum gasket.
Special
Parts:
- Randakk's Viton reproduction petcock rebuild kit (See detailed description here):
- 1
- Petcock disk
- 2
- Petcock-to-fuel tank seals
Miscellaneous
Parts:
- 4 - Air
Cutoff Valve Overhaul Kits
- 1 -
Accelerator Pump Overhaul Kit
- 11 -
1 mm Cotter pins for linkage (simple item, but hard to find elsewhere)
- 5 - Special
screws and lock washers in 2 lengths to rejoin the plenum halves. These
are high quality zinc-plated screws...not soft crap like the originals.
- 1 - High
quality aftermarket fuel filter
- 4 - Idle
mixture screw washers
My
kit includes everything you need to separate and rejoin the plenum: plenum
gasket, special carb-to-plenum fuel seals (2 sizes), carb-to-plenum "air seals"
as well as 5 high quality screws in the correct lengths. If you don't split
the plenum and renew these critical parts during your overhaul, you may have
regrets later.
Note:
No jets or jet needles are supplied with my kits. My experience is that these
can normally be cleaned and reused Aftermarket needles are not sized as accurately
as the OEM needles and may introduce lean / rich problems where none existed.
Unless your needles are worn or bent, I recommend reusing them. If you try
to buy jet needles from Honda, you'll discover that they are only available
as a set which includes the CV slide, cap and jet needle. The price will make
you faint!
Also,
there are no float valve/seat assemblies in my kit. Many aftermarket rebuild
kits include float valve/seat assemblies of dubious quality. In the past,
there have been many problems with these aftermarket items. Most of the problems
related to the aftermarket float needles being incorrectly sized (too short)
resulting in unreliable (or nonexistent) fuel shutoff Some are OK. I've not
included them in this kit, because the rubber tips and seats on the OEM item
will last nearly forever and can usually be cleaned and reused. So, I've left float valve/seat assemblies out of my kit to keep the cost down
and give you a choice on what to buy if you think new ones are needed.
If
you decide that you need new float valve/seat assemblies, you can buy the
OEM item and not have a worry. This way you'll also get new fuel inlet screens
(the plastic strainers installed below each float valve). The Honda part number
is for the float valve set is 16011-PK1-005. It includes the float seat, float
needle, special washer and screen. You will need to order 4 of these. Or,
take a slight gamble and go with aftermarket float valve/seat assemblies which
are available at reasonable cost from numerous suppliers. When you use aftermarket
float valve/seat assemblies you will need to carefully remove, clean and reuse
your existing fuel inlet screens (these are supplied only with the OEM Honda
float valves).
I've
also included the correct fuel filter to use with a GL1100. It would be a crime to redo your carbs and not take prudent measures
to ensure a pure fuel supply! While you are at it, you should replace your
fuel hoses as these can sometimes disintegrate from the inside out and be
a source of fuel contamination in the form of small rubber fragments. I recommend
that you purchase a length of high quality 1/4" fuel injection hose locally.
Don't forget to flush your fuel pump. Debris can collect here as well. If
you are doing a show quality restoration, you should use the OEM Honda woven-cover
fuel hose sections.
My
Master Kit includes 69 total pieces (I
count the 4 air cutoff overhaul kits and accelerator pump kit as only "1"
piece each in my total count even though each actually has a diaphragm, spring,
seal, boot, etc. Also, I don't count the 5 lock washers for the plenum screws
in the total part count).
Considerable
skill is required to install this high quality kit correctly. Since I can't
control this important variable, there is no warranty on these. Rest assured
that they are of the highest quality materials and workmanship. Each kit has
been carefully packed and inspected to ensure that all items are included.
Warning: Please open the package very carefully
when it arrives. Many of the parts are very small so take appropriate precautions.
If you chose to open the package in the dark over your gravel driveway, after
1 or 12 beers, please don't later complain that you are a "few o-rings short."
Seriously, do be careful when you open the package!
(Consider
this best value "Combo"
offer...Howard
Halasz' GL1100 Carburetor Repair Guide + Randakk's GL1100 Master Overhaul Kit - Save $10.00)
GL1100 Master Carb Overhaul Kit
Price: $197.90 each including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here
Randakk's
Own GL1200 Master Carb Overhaul Kit
BEST
VALUE! WORLD'S
BEST KIT!
Recent
Testimonial:
"Hi
Randall, I just wanted to let you know my 1200 carburetor project went
extremely well. The difference is amazing. My air cutoff valve was definitely
leaking and creating a need for prolonged choking. I really appreciate
the fact that your GL1200 Master Carb Kit had all necessary o-rings in
one comprehensive package. Just got the carbs synched this morning and
took it for a spin. Wow! I have a whole new appreciation for this bike.
Again, the bike runs fantastic. Thanks, and I will be spreading the word
about you here in Washington state."
Dan
Holiday - Marysville, WA
For
a review of this kit by Vic Belanger of GL1200 Gold Wings Forum click here
(more Testimonials here)
Another
Randakk exclusive item. This kit is proprietary to Randakk's...you won't find
this available anywhere else at any price. I sourced the best available parts
from 3 continents and combined them with my own exclusive items to make this
kit possible. This kit is appropriate for any 1984 - 1987 GL1200 with original carbs. Obviously, this kit will not service fuel injected
models.
This
kit has been created using the same philosophy as my industry-leading GL1000
and GL1100 Master Carb Overhaul Kits...my GL1200 Master Carb Overhaul Kit includes everything you need (and nothing
you don't need!) for a comprehensive GL1200 carb overhaul.
Note: The ordinary round o-rings in each of my Master Kits are made of Viton rather than ordinary nitrile (Buna-N) as found in other aftermarket carb kits. Viton is superior to nitrile in terms of:
- Heat tolerance
(400 degrees F vs. 250 degrees F)
- Compression
set
- Permeation
Did
you know that one good case of severe engine overheating can ruin the carb
o-rings found in ordinary kits? My o-rings are the best available! Viton Proof here.
Also,
my O-ring sizes are quite precise. They are equivalent to the exact sizes
specified by Honda for each fitment. Not "close-enough" sizes as
in many of the other aftermarket kits I've evaluated.

GL1200 Master Carb Overhaul Kit
Each
kit provides everything listed for all 4 carbs + other items required for
splitting and rejoining the carbs to the plenum as well as the air cutoff
valve rebuild kit! Only the highest quality items are included. The components
in this kit have been thoroughly tested for fit and function. This collection
represents the best value available in the market. Trust me, you will need
everything in this kit to do a proper overhaul of your carbs.
Randakk's
Master GL1200 Carb Overhaul Kit includes:
Viton
O-rings:
- 4 -
Fuel (idle) mixture screw (2.8 x 1.1 mm)
- 4 - Float
bowl drain screw (4.3 x 1.3 mm)
- 4 - Large
carb-to-plenum (air) O-ring (48.8 x 2.6 mm) I supply a Viton O-ring for this instead of the special seal Honda uses. My O-ring works
as well or better than Honda's odd seal
- 4 - Intake
manifold (35.5 x 2.6 mm)
- 4 - Main Fuel Tube (5.8 x 2.0 mm)
- 4 - Air-Cut Tube (6.9 x 1.3 mm)
- 4 - Vent Tube (6.9 x 1.3 mm)
- 4 -
Anti-afterburn coupling pipe seals (9.8 x 2.4 mm) for models with secondary air supply system*
- 1 - Special
O-ring for models with secondary air supply system (goes
under anti-afterburn valve - supplied in all kits...35.0
x 2.1 mm)*
* supplied in all kits but not used on all models
Float
Bowl Gaskets - 4 of each:
- Constructed
of superior material to resist the components of modern gasoline.
- A real
"formed" gasket like OEM...not a simple O-ring like in some
kits (those are hellishly difficult to use!)

Randakk
Float Bowl Gasket on the left vs. hard to use "unformed" ordinary
O-ring found in some kits.
Miscellaneous
Parts:
- 1 - Air
Cutoff Valve Overhaul Kit ("slow air cutoff").
- 12
- 1 mm cotter pins for linkage (simple item, but hard to find elsewhere)
- 8 - Special
screws and lock washers rejoin carbs to the plenums. Rarely needed.
These are high quality zinc-plated screws...just in case! (6 x 20 mm)
- 1 - High
quality aftermarket fuel filter (one of 2 sizes depending on model of
carbs)
- 4 - Idle
mixture screw washers
- 16 -
Float bowl screws (4 x 16 mm)
Notes:
- Unlike
a few kits, I don't include any stainless hardware for the reasons discuss here.
- The diaphragm
in my kit is for the air cutoff valve on the bottom of
the plenum (also known as the "slow air cutoff").
- Many
GL1200 carbs have a second diaphragm on the bottom of the rack. This
is the anti-afterburn valve. It is a component in the secondary air supply system - an emission control system
used on both 49-state and California models (CA models add an additional
evaporative canister). The second diaphragm is not supplied in my kit.
They rarely need replacement. If you decide that yours needs replacement,
they are still available from Honda - part#17440-MG9-641.
- The separately
packaged, single O-ring in my kit (35.0 x 2.1 mm) seals
the "reed box" chamber to the carb plenum.
- Depending
on supplier packaging, the Air Cutoff Valve Overhaul Kit that I supply
may or may not include a small special seal. It is not used on this
model and may be discarded.
My
kit includes everything you need to separate the carbs and rejoin them to
the plenum.
Note:
No jets or jet needles are supplied with my kits. My experience is that these
can normally be cleaned and reused. Aftermarket needles are not sized as accurately
as the OEM needles and may introduce lean / rich problems where none existed.
Unless your needles are worn or bent, I recommend reusing them.
Also,
there are no float valve/seat assemblies in my kit. Many aftermarket rebuild
kits include float valve/seat assemblies of dubious quality. In the past,
there have been many problems with these aftermarket items. Most of the problems
related to the aftermarket float needles being incorrectly sized (too short)
resulting in unreliable (or nonexistent) fuel shutoff. Some are OK. I've not
included them in this kit, because the rubber tips and seats on the OEM item
will last nearly forever and can usually be cleaned and reused. So, I've left float valve/seat assemblies out of my kit to keep the cost down
and give you a choice on what to buy if you think new ones are needed.
If
you decide that you need new float valve/seat assemblies, you can buy the
OEM item and not have a worry. This way you'll also get new fuel inlet screens
(the plastic strainers installed below each float valve). The Honda part number
is for the float valve set is 16011-MB1-671. It includes the float seat, float needle, special washer and screen.
You will need to order 4 of these. Or, take a slight gamble and go with aftermarket
float valve/seat assemblies which are available at reasonable cost from numerous
suppliers.
Warning:
There are some aftermarket carb kits in the market that insinuate that they
include genuine Honda float valve / seat assemblies. This disingenuous claim
is highly dubious. Unless you receive these float sets in a sealed Honda package
with a Honda part number, you are not being supplied with genuine Honda merchandise.
Another
Warning: An Ebay vendor makes this recent claim: "they
are the only correct, complete kits on eBay." Curiously, his GL1200 kit
omits the air cutoff valve that I include. Likewise, he doesn't provide the
4 - Anti-afterburn coupling pipe seals for models with secondary air supply
system. Judge for yourself, but I believe his claim is wishful thinking.
I've
also included the correct fuel filter to use with a GL1200 (one of 2 versions). It would be a crime
to redo your carbs and not take prudent measures to ensure a pure fuel supply!
While you are at it, you should replace your fuel hoses as these can sometimes
disintegrate from the inside out and be a source of fuel contamination in
the form of small rubber fragments. I recommend that you purchase a length
of high quality 1/4" fuel injection hose locally. Don't forget to flush your
fuel pump. Debris can collect here as well. If you are doing a show quality
restoration, you should use the OEM Honda woven-cover fuel hose sections.
My
Master Kit includes 75 total pieces.
Considerable
skill is required to install this high quality kit correctly. Since I can't
control this important variable, there is no warranty on these. Rest assured
that they are of the highest quality materials and workmanship. Each kit has
been carefully packed and inspected to ensure that all items are included.
Warning: Please open the package very carefully
when it arrives. Many of the parts are very small so take appropriate precautions.
If you chose to open the package in the dark over your gravel driveway, after
1 or 12 beers, please don't later complain that you are a "few o-rings short."
Seriously, do be careful when you open the package!
(Consider
this best value "Combo"
offer...Howard
Halasz' GL1200 Carburetor Repair Guide + Randakk's GL1200 Master Overhaul Kit - Save $5.00)
GL1200 Master Carb Overhaul
Kit
Price: $99.95 each including US domestic shipping and handling.
Two
versions are available. The only difference is the type of fuel filter supplied...see
below:
|
GL1200 Master
Carb Overhaul Kit
Version
A -
Early models with this fuel filter (5.5mm ID fuel line):
Price: $99.95 each including US domestic shipping and handling.
(Fits
most '84-'85 models and a few '86 models depending on original market
destination.)
|
GL1200 Master
Carb Overhaul Kit
Version
B -
Late models with this fuel filter for large diameter fuel line (9.0mm
ID fuel line):
Price: $99.95 each including US domestic shipping and handling.
(Fits
all '87 models and a few '86 models depending on original market
destination.)
I
usually ship within 48 hours of receiving your order.
|
Two
versions are available. The only difference is the type of fuel filter supplied...see
above.
I
usually ship within 48 hours of receiving your order.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here
GL1000
/ GL1100 Air Filter Base Gasket (NOT included
in GL1000 or GL1100 Master Kit)
ANOTHER
RANDAKK EXCLUSIVE!!!!
This
is the large rubber gasket that fits between the air filter housing and the
top of the central plenum.

GL1000
/ GL1100 Air Filter Base Gasket
This
part has been discontinued by Honda. For reference, the Honda part number
is: 17221-371-000.
My
piece is a perfect reproduction. Function and appearance is virtually indistinguishable
from original. Mine's actually a bit better than the original in that it's
made of a somewhat stiffer material. This allows it to stay in place much
better when you are attaching the air filter housing to the plenum. Constructed
of superior material to resist the components of modern gasoline. No adhesive
is required or recommended!
This
item fits both GL1000 and GL1100.
GL1000
/ GL1100 Air Filter Base Gasket
Price: $16.75 each including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
Carb-to-Plenum Special FUEL Seals (included in GL1000 Master Kit)
Now
available - improved versions of Honda GL1000 carb-to-plenum fuel seals.

GL1000
Carb-to-Plenum Special FUEL Seals
New carb-to-plenum fuel seals are absolutely vital for a comprehensive carburetor
overhaul on any 1975-1979 Honda GL 1000 GoldWing. When I do a carb overhaul
on a GL1000, it takes me 6+ hours of labor to do a thorough job once the carbs
are off the bike. Since I’ve done nearly a zillion of these jobs, I’m fairly
efficient. It will probably take you all weekend. If you’re investing this
kind of time, energy and dollars into an overhaul…don’t take shortcuts!
If
you split the carbs from the central air plenum (as you should), you will
positively need 4 of these seals. Your old ones will probably be 25+ years
old and hard as a brick. Reusing the old ones will guarantee multiple leaks! Trust
me on this.
The
only way you can get these special fuel seals from Honda is to buy a complete
carb overhaul kit (part number #16010-371-004). The Honda parts system nomenclature
calls this a "Packing Set." Note that the "Packing Set" from Honda ONLY includes
rubber parts and does not include jets, float valves and other items you will
need to do a thorough carb overhaul. The Honda List price for the "Packing
Set" set caps varies from $43.75 - $52.95 for each carb (US) depending on
the greed factor of your local dealer. Again, you will need 4 of these packing
sets just to get all 4 special carb-to-plenum fuel seals required to do one
GL1000 motorcycle carb overhaul job…that’s a staggering $175.00 – $211.80
at list to get all 4!!!!!
Note:
if you buy my GL1000 Master Carb Overhaul Kit, these special seals are included.
My
special seals have precise dimensions and similar density as the OEM item
including the radiused edge on one side. When you install these, remember
that the "square” side of the O-ring is oriented toward the recess in each
carb body... the radiused edge is oriented toward the plenum.
Constructed
of Viton to resist the components of modern gasoline. These
fit all 1975 - 1979 Honda GL1000 carburetors (4 required).
Remember
- I'm selling these only in a set of 4 seals.
Considerable
skill is required to install these high quality seals correctly. Since I can't
control this important variable, there is no warranty with these. Rest assured
that they are of the highest quality materials and workmanship.
If
you are splitting your carbs from the plenum, you will also need my improved
GL1000 plenum gasket as well as the GL1000 carb-to-plenum AIR o-rings
sold separately.
GL1000
Carb-to-Plenum Special FUEL Seals - Viton
Price: $21.75 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here
GL1100 Carb-to-Plenum Special FUEL Seals (included in GL1100 Master Kit)
Now
available - improved versions of Honda GL1100 carb-to-plenum fuel seals.

GL1100 Carb-to-Plenum Special FUEL Seals
New carb-to-plenum fuel seals are absolutely vital for a comprehensive carburetor
overhaul on any 1980-1983 Honda GL 1100 GoldWing.
If
you split the carbs from the central air plenum (as you should), you will
positively need 4 of these seals. Your old ones will probably be 20+ years
old and hard as a brick. Reusing the old ones will guarantee multiple leaks! Trust
me on this.
Note: if you buy my GL1100 Master Carb Overhaul Kit,
these special seals are included. These
fit all 1980 - 1983 Honda GL1100 carburetors.
Remember
- I'm selling these only in a set of 4 seals (2 large + 2 small).
Important
installation notes:
Only
two main carb-to-plenum FUEL seals (large) and only two accelerator pump carb-to-plenum
FUEL seals (small) are needed when rebuilding the GL1100 carbs.
The two main seals go on carbs #2 and #3 only and the accelerator pump seals
go on carbs #3 and #4 only. Too many people will put extra seals on the GL1100 carbs in other spots where they'll fit, but they are not needed.
More details here
Constructed
of Viton to resist the components of modern gasoline.
Considerable
skill is required to install these high quality seals correctly. Since I can't
control this important variable, there is no warranty with these. Rest assured
that they are of the highest quality materials and workmanship.
If
you are splitting your carbs from the plenum, you will also need my improved GL1100 plenum gasket as well as the GL1100 carb-to-plenum AIR o-rings sold separately.
GL1100 Carb-to-Plenum Special FUEL Seals - Viton
Price: $22.25 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
Carb-to-Plenum AIR O-rings (included in GL1000 Master Kit)
These
are the large carb-to-plenum AIR O-ring - 60.0 x 2.1 mm.
Somewhat
confusing - these look "square" on the Honda parts diagram / fiche, but they
are actually ordinary round o-rings. Note: if you buy my GL1000 Master Carb
Overhaul Kit, these o-rings are included. These are included in some aftermarket
rebuild kits, but omitted in others.
I've
received so many requests for these, I've decided to make these available
separately.

GL1000
Carb-to-Plenum AIR O-rings
These
fit all 1975 - 1979 Honda GL1000 carburetors (4 o-rings required). Remember
- I'm selling these only in a set of 4 o-rings.
No
adhesive is required to secure these into the O-ring groove in the carb body...I
install them "dry." I don't find it necessary, but it's OK to use
a light smear of Vaseline to secure them in place during reassembly.
If
you are splitting your carbs from the plenum, you will also need my improved
GL1000 plenum gasket and the GL1000 carb-to-plenum FUEL seals.
Like
all my orings, these are made of genuine Viton.
GL1000
Carb-to-Plenum AIR O-rings
Price: $13.00 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1100 Carb-to-Plenum AIR O-rings (included in GL1100 Master Kit)
These
are the large carb-to-plenum AIR O-ring - 53.1 x 2.0 mm.
Note: if you buy my GL1100 Master Carb Overhaul
Kit, these o-rings are included. These are included in some aftermarket rebuild
kits, but omitted in others.
I've
received so many requests for these, I've decided to make these available
separately.

GL1100 Carb-to-Plenum AIR O-rings
These
fit all 1980- 1983 Honda GL1100 carburetors (4
o-rings required). Remember - I'm selling these only in a set of 4 o-rings.
No
adhesive is required to secure these into the O-ring groove in the carb body...I
install them "dry." I don't find it necessary, but it's OK to use
a light smear of Vaseline to secure them in place during reassembly.
If
you are splitting your carbs from the plenum, you will also need my improved GL1100 plenum gasket and the GL1100 carb-to-plenum FUEL seals.
Like
all my orings, these are made of genuine Viton.
GL1100 Carb-to-Plenum AIR O-rings
Price: $14.00 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
/ GL1100 Petcock Repair Kit (included in GL1000
and GL1100 Master Kit)
Better
than OEM quality, these proprietary Petcock Repair Kits are designed to work
in the both the rebuildable ('75-'76) and "non-rebuildable" ('77-'79) GL1000
petcocks. They are a simple, direct replacement for '75-76 petcocks.

GL1000
/ GL1100 Petcock Repair Kit
Works
better than the OEM item (which is not made of Viton). I am the exclusive
source for this special repair kit.
Now
you have an option other than total replacement for the riveted construction
petcock Honda introduced in 1977. No one knows for sure why Honda went this
route with the petcock. Probably managed to save a few cents in manufacturing
and assembly labor. The small savings pale when compared to the expense you
encounter when you were forced to replace rather than rebuild a petcock!
Minor
modification of the petcock is required to use these repair kits in '77-79
GL1000 petcocks. The same modification will allow you to rebuild any '80 -
'83 GL1100 petcock with this kit as well as well.
Here's
a Tech Tip that explains the rebuild and petcock modification process: http://www.randakks.com/TechTip31.htm
Each
Kit includes 3 pieces:
1
Special Petcock Sealing Disk (Reproduction of Honda Part# 16955 268 020
"Valve Gasket" a ubiquitous part used on dozens of Honda models over the
years...the Honda part is sporadically "discontinued")
2
Special Fuel Seals to attach the petcock to the fuel tank
Considerable
R&D effort (and investment!) has gone into this project. These rebuild kits
fit and function better than OEM. Constructed of Viton to resist the
components of modern gasoline.
The
2 special special fuel seals included in the repair kit have precise dimensions
and similar density as the OEM item including the radiused edge on one side.
When you install these, remember that the "square” side of the seal is oriented
toward the recess in petcock... the radiused edge is oriented toward the fuel
tank.
Considerable
skill is required to install these repair kits correctly. Since I can't control
this important variable, there is no warranty with these. Rest assured that
they are of the highest quality materials and workmanship.
These
kits fit Honda '75-'79 GL1000 and '80-'83 GL1100 petcocks. As noted above, minor modification of the petcock is required to
use these in '77-79 GL1000 and '80-'83 GL1100 petcocks.
Note:
These also fit an number of other Honda petcocks from the same vintage. Contact
me if you'd like to verify other fitments.
GL1000
/ GL1100 Petcock Repair Kit - Viton
Price: $16.00 per repair kit for 1 petcock including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
Improved
GL1000 Plenum Gasket (included in GL1000 Master Kit)
Improved
Second Generation RANDAKK version!
Made
of genuine Viton. My second generation GL1000 Plenum Gasket incorporates
significant material, shape and density improvements engineered into the design
by my rubber engineer.
Works better and is less expensive than the OEM item (which is not made of Viton). I am the exclusive source for this special gasket.

Improved
GL1000 Plenum Gasket
When
you split the carbs from the central plenum during an overhaul (as you should!),
you will need the special gasket to join the two halves of the plenum back
together. Until now, this item was only available from Honda. The Honda parts
system nomenclature calls this a "GASKET, AIR CHAMBER." The Honda part number
is 16075-371-004. Honda’s list price is currently $34.16 each.
A
new plenum gasket is absolutely vital for a comprehensive carburetor overhaul
on any 1975-1979 Honda GL 1000 GoldWing. When I do a carb overhaul on a GL1000,
it takes me 6+ hours of labor to do a thorough job once the carbs are off
the bike. Will all due modesty, I’m internationally famous as a GL1000 carb
wizard. Since I’ve done nearly a zillion of these jobs, I’m fairly efficient.
It will probably take you all weekend. If you’re investing this kind of time,
energy and dollars into an overhaul…don’t take shortcuts!
This
is a complex gasket which seals various fuel and vacuum passages which snake
through internal passages within the plenum. Your old gasket will probably
be 25+ years old and hard as a brick. Reusing the old one will guarantee multiple
leaks! Trust me on this.
Considerable
R&D effort (and investment!) has gone into my second generation plenum gasket.
This special plenum gasket fits and functions better than OEM. My reproduction
plenum gasket has precise dimensions and similar density as the OEM item including
the radiused edge on one side. Constructed of genuine Viton to resist
the components of modern gasoline.
No
one else will sell you these special, improved plenum gaskets. These fit all
1975 - 1979 Honda GL1000 carburetors (1 required per bike).
Considerable
skill is required to install this gasket. Since I can't control this important
variable, there is no warranty with these. Rest assured that they are of the
highest quality materials and workmanship and have been thoroughly tested
(by me).
If
you are splitting your carbs from the plenum, you will also need my special
carb-to-plenum FUEL seals and carb-to-plenum AIR o-rings which
are sold above.
Improved
GL1000 Plenum Gasket - Viton
Price: $19.25 each including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
Improved GL1100 Plenum Gasket (included in GL1100 Master Kit)
Improved
Second Generation RANDAKK version!
Made
of genuine Viton. My second generation GL1100 Plenum gasket incorporates significant material, shape and density improvements
engineered into the design by my rubber engineer.
Works better and is less expensive than the OEM item (which is not made of Viton). I am the exclusive source for this special gasket.

Improved GL1100 Plenum Gasket
When
you split the carbs from the central plenum during an overhaul (as you should!),
you will need the special gasket to join the two halves of the plenum back
together. Until now, this item was only available from Honda. The Honda parts
system nomenclature calls this a "GASKET, AIR CHAMBER." The Honda part number
is 16075-463-004. Honda’s list price is currently $37.07 each.
A
new plenum gasket is absolutely vital for a comprehensive carburetor overhaul
on any 1980-1983 Honda GL GL1100 GoldWing. It
will probably take you all weekend to do a proper rebuild. If you’re investing
this kind of time, energy and dollars into an overhaul…don’t take shortcuts!
This
is a complex gasket which seals various fuel passages which snake through
internal passages within the plenum. Your old gasket will probably be 20+
years old and hard as a brick. Reusing the old one will guarantee multiple
leaks! Trust me on this.
Considerable
R&D effort (and investment!) has gone into my second generation plenum gasket.
This special plenum gasket fits and functions better than OEM. My reproduction
plenum gasket has precise dimensions and similar density as the OEM item including
the radiused edge on one side. Constructed of genuine Viton to resist
the components of modern gasoline.
No
one else will sell you these special, improved plenum gaskets. These fit all
1980-1983 Honda GL1100 carburetors (1 required
per bike).
Considerable
skill is required to install this gasket. Since I can't control this important
variable, there is no warranty with these. Rest assured that they are of the
highest quality materials and workmanship and have been thoroughly tested
(by me).
Improved GL1100 Plenum Gasket - Viton
Price: $20.25 each including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
Carb "Pucks" (included in GL1000 Master Kit)
ANOTHER
RANDAKK EXCLUSIVE!!! IMPOSSIBLE TO FIND ANYWHERE ELSE, FROM ANYBODY, AT ANY
PRICE UNTIL NOW...THESE ARE NEW!
This
circular aluminum disk is the carb "puck." You may see it referred to in some
manuals as a passage plug, but don't confuse it with the rubber passage plug
which covers the access to the idle fuel jet.

GL1000
Carb "Pucks"
This
"puck" is a critical part about the size and shape of a large aspirin tablet
and is located beneath the fuel bowl gasket in the main carb body. It's necessary
to cover the access point used in the manufacturing process to create the
by-pass transfer ports for the idle circuit.
During
a carb rebuild, it's imperative that you remove these to clean the hidden
idle circuit passages. Usually, compressed air applied through the idle mixture
adjustment screw hole will pop them out (and cause them to fly across the
garage!). Sometimes, they are really stuck and solvents are necessary (apply
through the idle mixture adjustment screw hole...I use an overnight treatment
of PB Blaster). Occasionally, heat is necessary to free them. Sometimes they
won't budge and it's necessary to remove them with brute force. In these cases,
I drill a small pilot hole and "install" a sheet metal screw into the puck
to provide the purchase necessary to remove. I never reuse pucks that have
been forcibly removed and neither should you.
Unfortunately,
the pucks have never been available from Honda (unless you buy a whole carb
assembly!). I've always thought this a bit odd, since they appear on the original
parts microfiche but are not listed as an available part. If you've lost or
damaged these pucks and need replacements, you will need access to a stash
of salvage parts or buy my new reproductions.
These
have been made to very precise tolerances using CNC automated lathe equipment.
Fit and function are equal to or better than the Honda OEM item.
Considerable
skill is required to install these correctly. Since I can't control this important
variable, there is no warranty with these. Rest assured that they are of the
highest quality materials and workmanship.
GL1000
Carb "Pucks"
Note: These do NOT fit GL1100 carbs. The pucks on GL1100 carbs are pressed in during manufacturing process. Do NOT try
to remove pucks on GL1100 carbs!!!
Note: I'm selling these only in a set of 4 pucks.
Price: $16.00 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
Float Valve Retainers (NOT included in GL1000 Master Kit)
RANDAKK
EXCLUSIVE!!!
These clips are not generally available from Honda.
 
GL1000
Float Valve Retainers
These are precision stamped from stainless steel and incorporate the proper tension arc geometry.
On the OEM clips - Honda settled for a type of metal "bluing" which is a chemical process similar to the methods used on firearms. This provided a fairly solid film which absorbs oil and so holds a protective film on the surface. Exposure to gasoline is fine, but if you get water in the carbs for extended periods the “bluing” on the OEM clips will eventually rust anyway.
Our stainless steel clips should last a lifetime and virtually eliminate corrosion risk.
GL1000
Float Valve Retainers
Note: I'm selling these only in a set of 4 retainers.
Price: $22.75 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
Float Pivot Pins (NOT included
in GL1000 Master Kit)
RANDAKK
EXCLUSIVE!!! THESE ARE NEW!
Up
until now, float pins have been available only from Honda as part of a "Float
Set" which includes the float. The Honda part number for the set is: 16013-567-004
which currently lists for $22.46. So, to get 4 float pins, you would have
to spend $89.54!

GL1000
Float Pivot Pins
Float
pins can be a bear to remove. Often they are bent or damaged in the process.
Sometimes, they must be "sacrificed" to avoid breaking the float pivot posts
cast into the carb body. Read item #10 is this list of Top
Honda GL1000 Carb Rebuilding Mistakes.
Note:
These will not fit GL1100 carbs! GL1100 float pins are here
These
pins are made from precision ground alloy steel. They are cut to length to
close tolerance and finish turned in a collet chuck.
They
include the proper taper on one end (this is the end you should insert first...removal
is always in the opposite direction). Be sure to de-burr the float pivot post
bores on the carb body before installing these. Make sure the corresponding
bores in the floats themselves are free of burrs as well. The float must pivot freely when installed for proper operation.
GL1000
Float Pivot Pins
Note: I'm selling these only in a set of 4 float pins.
Price: $17.00 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1100 Float Pivot Pins (NOT included
in GL1100 Master Kit)
RANDAKK
EXCLUSIVE!!! THESE ARE NEW!
Up
until now, float pins have been available only from Honda as part of a "Float
Set" which includes the float. The Honda part number for the set is: 16013-679-005
which currently lists for $41.10. So, to get 4 float pins, you would have
to spend $164.40!

GL1100 Float Pivot Pins
Float
pins can be a bear to remove. Often they are bent or damaged in the process.
Worse, ham-fisted removal efforts unfortunately can result in broken float
pivot posts which ruins the whole carb body. Be careful removing these! Liberal
and patient soaking with PB Blaster or equivalent is advised
before you attempt removal.
Randakk's
float pins are designed specifically for the Honda GL1100.
They are made from from precision machined stainless steel stock to precise
dimensions. They are cut to length to very close tolerances and the ends are
finished just like OEM.
Note:
These will not fit GL1000 carbs! GL1000 float pins are here
Be
sure to de-burr the float pivot post bores on the carb body before installing
these. Make sure the corresponding bores in the floats themselves are free
of burrs as well. The float must pivot freely when installed
for proper operation.
GL1100 Float Pivot Pins
Note: I'm selling these only in a set of 4 float pins.
Price: $19.00 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1200 Float Pivot Pins (NOT included
in GL1200 Master Kit)
RANDAKK
EXCLUSIVE!!! THESE ARE NEW!
Up
until now, float pins have been available only from Honda as part of a "Float
Set" which includes the float. The Honda part number for the set is: 16013-MB0-671
which currently lists for $33.87. So, to get 4 float pins, you would have
to spend $135.48!
 
GL1200 Float Pivot Pins
Float
pins can be a bear to remove. Often they are bent or damaged in the process.
Sometimes, they must be "sacrificed" to avoid breaking the float pivot posts
cast into the carb body.
Note:
These will not fit GL1100 carbs! GL1100 float pins are here
These
pins are made from precision ground alloy steel. They are cut to length to
close tolerance and finish turned in a collet chuck.
They
include a useful taper on one end (this is the end you should insert first...removal
is always in the opposite direction). Be sure to de-burr the float pivot post
bores on the carb body before installing these. Make sure the corresponding
bores in the floats themselves are free of burrs as well. The float must pivot freely when installed for proper operation.
GL1200 Float Pivot Pins
Note: I'm selling these only in a set of 4 float pins.
Price: $17.00 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1000
Float Bowl Gasket Set (included
in GL1000 Master Kit)
GL1000
Float Bowl Gaskets - Set of 4
Highest
quality GL1000 Float Bowl Gasket Set. Constructed
of superior material to resist the components of modern gasoline. Constructed
with fabric-reinforced material.
GL1000 Float Bowl Gaskets - Fabric Reinforced
Note: I'm selling these in a set of 4 gaskets.
Price: $25.50 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1100 Float Bowl Gasket Set (included in GL1100 Master
Kit)

GL1100 Float Bowl Gaskets - Set of 4
Highest
quality GL1100 Float Bowl Gasket Set.
- Constructed
of superior Viton material to resist the components of modern gasoline.
- Randakk
exclusive - I also include the very necessary accelerator pump
passage oring (5.0 x 1.3 mm - Viton) with each order!
GL1100 Float Bowl Gaskets - Viton
Note: I'm selling these in a set of 4 gaskets.
Price: $26.50 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1200 CV Slide Diaphragm Replacement Set (NOT included
in GL1200 Master Kit)
High
quality replacement set of 4 CV diaphragms for the Honda GL1200. Note: These
are designed to fit onto your existing CV slides.
Important: the carb rack must be removed from the bike and the carb bodies separated from the central plenum to install these replacement diaphragms. It is not possible to install these parts correctly without doing so.

GL1200 CV Slide Replacement Diaphragms - Set of 4
These
replace the diaphragms which were usually obtained by ordering Honda part
#16111-MG9-004 (early GL1200s) or #16111-ML8-741 (later GL1200s). The price
of those would make you faint...they range from about $120 - $150 each as of this writing! Worse, they have been discontinued by Honda.
Constructed
of superior material to resist the components of modern gasoline.
Simple
installation: my kit contains compete instructions to allow you to transfer
these new diaphragms to your existing CV slides. Restore new performance at
a fraction of the normal cost of this repair.
Beware: There are some reproduction slide / diaphragm assemblies in the market that
force you to discard the high quality OEM Honda CV slides. Why throw out perfectly
good slides? Worse, I have examined these reproductions and found the rubber
to be inferior to the material used in my diaphragms.
To
install the new diaphragms, the OEM top retaining ring on the CV slide must
be cut and removed. The replacement diaphragms have an improved design (thicker
around the center) which permits them to be installed without replacing the
top ring.
Note: High quality CA (cyanoacrylate) type adhesive (from a fresh tube) is required to install these new diaphragms. The best adhesive is the type used to bond rubber tires to the wheels of remote controlled (RC) cars and can be found in any good RC / Hobby shop or online.
The recommended adhesive (not included): Zap-A-Gap Medium CA+ This comes in several viscosities and is designed to withstand fuel and oily substances. The green label version is ideal.

Recommended Adhesive: Zap-A-Gap Medium CA+ (Green Label)
Available here
GL1200 CV Slide Replacement Diaphragms
Note: I'm selling these in a set of 4 diaphragms.
Price: $135.00 per set of 4 including US domestic shipping and handling.
I
usually ship within 48 hours of receiving your order.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1200 Float Bowl Gasket Set (included in GL1200 Master Kit)
GL1200 Float Bowl Gaskets - Set of 4
Highest
quality GL1200 Float Bowl Gasket Set.
-
Constructed
of superior material to resist the components of modern gasoline.
-
A
real "formed" gasket like OEM...not a simple O-ring like some
vendors sell (those are hellishly difficult to use!)
GL1200 Float Bowl Gaskets
Note: I'm
selling these in a set of 4 gaskets.
Price: $26.75 per set of 4 including US domestic shipping and handling.
International
orders: Read this and please contact
me before placing an order! I
will send special ordering instructions. PayPal "Add Item to Cart"
buttons are for domestic United States of America customers only.
I
usually ship within 48 hours of receiving your order.
GL1000 Float Bowl Drain Screws (NOT included in GL1000 Master Kit)
Nice reproductions in brass at an attractive price. Orings included.

GL1000 Float Bowl Drain Screws
Orings included.
GL1000 Float Bowl Drain Screws
Note: I'm selling these only in a set of 4 float bowl drain screws.
Note: These fit all 1975-1979 GL1000 models
Price: $24.45 per set of 4 including US domestic shipping and
handling.
International
orders: Read this and
please contact me before placing an order! I
will send special ordering instructions. PayPal "Add Item
to Cart" buttons are for domestic United States of America
customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
GL1100 Float Bowl Drain Screws (NOT included in GL1100 Master Kit)
Nice reproductions in brass at an attractive price. Orings included.

GL1100 Float Bowl Drain Screws
Orings included.
GL1100 Float Bowl Drain Screws
Note: I'm selling these only in a set of 4 float bowl drain screws.
Note: These fit all 1980-1983 GL1100 models
Price: $24.75 per set of 4 including US domestic shipping and
handling.
International
orders: Read this and
please contact me before placing an order! I
will send special ordering instructions. PayPal "Add Item
to Cart" buttons are for domestic United States of America
customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
GL1200 Float Bowl Drain Screws (NOT included in GL1200 Master Kit)
Nice reproductions in brass at an attractive price. Orings included.

GL1200 Float Bowl Drain Screws
Orings included.
GL1200 Float Bowl Drain Screws
Note: I'm selling these only in a set of 4 float bowl drain screws.
Note: These fit all 1984-1987 GL1200 models
Price: $24.45 per set of 4 including US domestic shipping and
handling.
International
orders: Read this and
please contact me before placing an order! I
will send special ordering instructions. PayPal "Add Item
to Cart" buttons are for domestic United States of America
customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
GL1100 Accelerator Channel "Straw"(NOT included in GL1100 Master Kit)
Nice reproductions in brass at an attractive price. Long discontinued by Honda. Accurately sized to maintain precise calibration.

GL1100 Accelerator Channel "Straw"
More Relevant Details here
GL1100 Accelerator Channel "Straw"
Note: Sold "each."
Note: These fit all 1980-1983 GL1100 models
Price: $28.50 per each including US domestic shipping and
handling.
International
orders: Read this and
please contact me before placing an order! I
will send special ordering instructions. PayPal "Add Item
to Cart" buttons are for domestic United States of America
customers only.
I
usually ship within 48 hours of receiving your order.
^Top^
Intellectual
Property Notice:All
material appearing in this web site is the property of Randall Washington,
and is protected under United States and international copyright laws. The
photographs, text and other content may not be copied, reproduced, distributed,
stored, or manipulated in any manner without the express written permission
of Randall Washington.
For
more information on the use of material from this website, click here.
Wanted
(by me):
Complete
carb racks for 1975 - 1979 GL1000s. I'm usually Interested in purchasing racks
in any condition:
- Complete, verifiable
low mileage (<20K) carb racks from a recently running bike (last 2 years)...I
will pay $85.
- Complete, unverifiable
or high mileage (>20K) carb racks not run in more than 2 years...I will
pay $65.
- Partial, damaged
or incomplete carb racks...I will pay up to $40 depending on condition.
- Premium paid
for '76 LTD carb racks...+$20.
Notes:
1.
Complete means that all internal parts are present, correct and undamaged
(grunge from non-use is OK).
2.
Chrome stays, choke and throttle linkage (pins, cotters, bushings, spacers,
springs, bell-crank, fasteners, links, etc.) carb tops and intakes runners
must be present, intact and included.
3.
Seller pays for shipping and insurance.
4.
Here are the US carb identification codes for the early GL1000 carbs I seek
(stamped on each carb where it attaches to the central air plenum):
1975
- 755A
1976
- 758A
1976
LTD - 763A
1977
- 764A
1978
(early) - 769A
1978
(emission controlled) - 771A
1979
- 771A
If
you've converted to a single carb set-up or no longer own your GL1000, put
your old carbs to good use and give them a good home ... one of my restorations
or customer bikes!
Contact
me at:
Randall
Washington
Randakk’s Cycle Shakk
, LLC
Please
read: Disclaimers
^top^
Intellectual
Property Notice: All material
appearing in this website is the property of Randall Washington, and is
protected under United States and international copyright laws. The photographs,
text and other content may not be copied, reproduced, distributed, stored,
or manipulated in any manner without the express written permission of Randall
Washington.
For
more information on the use of material from this website, click here.
|