Randakk's Cycle Shakk, LLC
Randall Washington, aka "Randakk" President and Chief Executive Rider Chapel Hill, NC USA ![]()
This booklet alone and other neat Instructional Guides by Mike Nixon are available here at Mike's Book Nook! I also recommend that you refer to the official Honda Factory Workshop Manual. There is some critical information there on re-joining and aligning the carb bodies to prevent binding of the throttle and choke shafts...very important! My Master Kit includes all the o-rings needed for renewing the fuel transfer tubes (main and accelerator). I also include 8 high quality, plated M3 x 6mm (0.5 pitch) panhead screws for securing the choke butterfiles. The choke butterflies must be removed during disassembly of CBX carbs to renew the side-to-side transfer o-rings. The staked OEM choke butterfly screws are very difficult to re-use. You will need to use some medium strength Lock-Tite to secure my screws. Notes: 1. No jets or jet needles are supplied with my kits. My experience is that these can normally be cleaned and re-used. Aftermarket needles are not sized as accurately as the OEM needles and may introduce lean / rich problems where none existed. Unless your needles are worn or bent, I recommend re-using them. If you try to buy jet needles from Honda, you'll discover that they are only available as a set which includes the CV slide, cap and jet needle. The price will make you faint! If you need jets, buy aftermarket kits such as those from K&L or spring for the genuine Honda bits. 2. There are no float valve/seat assemblies in my kit. Many aftermarket rebuild kits include float valve/seat assemblies of dubious quality. In the past, there have been many problems with these aftermarket items. Most of the problems related to the aftermarket float needles being incorrectly sized (too short) resulting in unreliable (or nonexistent) fuel shutoff. Some are OK. I've not included them in this kit, because the rubber tips and seats on the OEM item will last nearly forever and can usually be cleaned and reused. If you decide to reuse your existing float assemblies, be sure to remove and clean the small fuel strainer beneath the float seat! So, I've left float valve/seat assemblies out of my kit to keep the cost down and give you a choice on what to buy if you think new ones are needed. If you need new float valve/seat assemblies, you can buy the OEM item and not have a worry. This way you'll also get new fuel inlet screens (the plastic strainers installed below each float valve). You will need to order 4 of these. Or, take a slight gamble and go with aftermarket float valve/seat assemblies which are available at reasonable cost from numerous suppliers. 3. All kits include 8 rubber blanking plugs which cover the access to the idle fuel jets on most models. I supply 2 sizes to cover all variants. Honda issued a few "oddball" versions of these carbs which require a slightly larger OD blanking plug. Official documentation on which versions require which blanking plug is limited and contradictory. So, I include both versions to make sure you're covered! per Mike Nixon: "I have noticed on a few DOHC carbs, for example early 900C and the non-U.S. model 1100R, the standard size rubber plug on these 3-jet carbs does not fit correctly and the larger CX series plug must be used." 4. Confusion regarding the so-called "2-jet" DOHC-4 carbs: "2-jet" carbs were found on a minority of DOHC-4 models...notably the CB1100Fs. These have only one main jet and a removable idle jet not covered by idle passage plug. Passage plugs are included in all Randakk kits, but removable idle jets (without a cross-drilled port to the main jet tower) should never be covered by an idle passage plug, because they feed directly from the float bowl. Generally, there is no cross-drilled passage from the main tower to feed them as in 3-jet carbs. However, there are a very few anomalous DOHC carbs with removable idle jets, that do have a cross drilled port to the main jet tower. These DO need an idle passage plug…usually the larger OD version that I supply in all kits. My DOHC Four Master Kit includes 66 total pieces (I count each air cutoff overhaul kit and accelerator pump kit as only "1" piece each in my total count even though each actually has a diaphragm, spring, seal, boot, etc.). Considerable skill is required to install this high quality kit correctly. Since I can't control this important variable, there is no warranty on these. Rest assured that they are of the highest quality materials and workmanship. Each kit has been carefully packed and inspected to ensure that all items are included. Warning: Please open the package very carefully when it arrives. Many of the parts are very small so take appropriate precautions. If you chose to open the package in the dark over your gravel driveway, after 1 or 12 beers, please don't later complain that you are a "few o-rings short." Seriously, do be careful when you open the package! Not sure can handle your own rebuild? For information on Randakk's Approved Honda Carb Rebuilder Program click here DOHC Four Model Identification
Note: The contents of each DOHC Four Master Kit is identical except for variations on the Accelerator Pump and Air Cutoff Valves. DOHC Four Master Carb Overhaul Kit International orders: Read this and please contact me before placing an order! I will send special ordering instructions. PayPal "Add Item to Cart" buttons are for domestic United States of America customers only. For Versions With Mike Nixon's Booklet: For Versions Without Mike Nixon's Booklet:
International orders: Read this and please contact me before placing an order! I will send special ordering instructions. PayPal "Add Item to Cart" buttons are for domestic United States of America customers only. Randakk's DOHC Four Float Bowl Gasket Set (included in DOHC Four Master Kit) DOHC Four Float Bowl Gaskets - Set of 4 Highest
quality DOHC
Four Float Bowl Gasket Set. Constructed of superior Viton material to resist the components of modern gasoline. Randakk exclusive - I also include the very necessary accelerator pump passage oring (5.0 x 1.3 mm - Viton) with each order! DOHC Four Float Bowl Gasket Set - Viton Note: I'm selling these in a set of 4 gaskets. Price: $26.50 per set of 4 including US domestic shipping and handling. International orders: Read this and please contact me before placing an order! I will send special ordering instructions. PayPal "Add Item to Cart" buttons are for domestic United States of America customers only. I usually ship within 48 hours of receiving your order. For more information on the use of material from this website, click here. Randakk's DOHC Four Float Pivot Pins (NOT included in DOHC Four Master Kit) RANDAKK EXCLUSIVE!!! IMPOSSIBLE TO FIND ANYWHERE ELSE, FROM ANYBODY, AT ANY PRICE UNTIL NOW...THESE ARE NEW! Up until now, float pins have been available only from Honda as part of a "Float Set" which includes the float. The Honda part number for the CBX float set is: 16013-679-005 which currently lists for $41.10 each. So, to get 6 float pins, you would have to spend $246.60 at full retail!
DOHC Four Float Pivot Pins - Set of 4 Float pins can be a bear to remove. Often they are bent or damaged in the process. Worse, ham-fisted removal efforts unfortunately can result in broken float pivot posts which ruins the whole carb body. Be careful removing these! Liberal and patient soaking with PB Blaster or equivalent is advised before you attempt removal. Randakk's float pins are designed specifically for the Honda DOHC Four. They are made from from precision machined stainless steel stock to precise dimensions. They are cut to length to very close tolerances and the ends are finished just like OEM. Be sure to de-burr the float pivot post bores on the carb body before installing these. Make sure the corresponding bores in the floats themselves are free of burrs as well. The float must pivot freely when installed for proper operation. DOHC Four Float Pivot Pins Note: I'm selling these only in a set of 4 float pins. Price: $19.00 per set of 4 including US domestic shipping and handling. International orders: Read this and please contact me before placing an order! I will send special ordering instructions. PayPal "Add Item to Cart" buttons are for domestic United States of America customers only. I usually ship within 48 hours of receiving your order. For more information on the use of material from this website, click here. |