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Lean
vs. Rich?
Experienced
wrenches sometimes forget that we operate with a set of understandings
that becomes so ingrained as to become second nature. I don't
normally rely on gizmos like the K&N Air Fuel Monitor shown on
my supercharged GL1000 (above). But since things happen so quickly
on that bike, it's a useful and entertaining tuning aid.
Normally
I can tell immediately if a bike is running rich or lean
by clues that are obvious...at least to me. I forget (sometimes),
that others operate with different levels of experience on such
matters.
When
you are chasing carb gremlins, rich vs. lean is
a very important diagnostic determination that can help send you
down the correct path to a solution. This purpose of this tech
tip is to help readers make this determination with certainty.
What
are we taking about here? Briefly, rich vs. lean
refers to the relative proportion of fuel and air that is combusted
inside an engine...compared to the practical "ideal" proportion.
The
simplistic ideal proportion for our purposes is 14.7:1 This is
known by scientists as stoichiometric combustion
- the ideal combustion process during which a fuel is burned completely
with no pesky leftovers. This means 14.7 parts of air for each
1 part of fuel. Ignore for now complexities like air density,
altitude, barometric pressure, fuel vaporization, relative humidity,
ambient air temperature, how much "non-gasoline" is in gasoline,
how we measure "parts" of air and fuel, etc., etc.
Slightly
confusing - but the scientific ratio (e.g. 14.7:1) is always expressed
as parts of air to 1 part of fuel.
Described
from the point of view of AIR:
When
you have more air relative to fuel than ideal
(ratios greater 14.7:1)...that is operation in the lean
range.
When
you have less air relative to fuel than ideal
(ratios less than 14.7:1)...that is operation in the rich
range.
or...
Described
from the point of view of FUEL:
When
you have more fuel relative to air than ideal
(ratios less than 14.7:1)...that is operation in the rich
range.
When
you have less fuel relative to air than ideal
(ratios more than 14.7:1)...that is operation in the lean
range.
In
the real world, practical considerations like ease of starting,
engine heat management, fuel economy, throttle response, drivability,
max power output, emissions control, etc. necessitate departures
from theoretically ideal mixture ratios. Carbureted engines usually
have a range of fuel and air circuits and other strategies to
vary the proportions of fuel and air throughout a wide variety
of engine speed and load conditions. Electronic fuel injection
is of course more capable and clever, but carburetor engineers
have developed some very elegant solutions that work quite well!
A
good example is the choke (or starting circuits on GL1200 carbs).
The choke provides a temporary super rich condition (approaching
a ratio of 10:1 or so) which promotes easy starting of a cold
engine. The richness is necessary because cold fuel in a cold
engine does not vaporize as readily...so the effective richness
of a given mixture is reduced.
Incidentally,
chokes work not by cutting off air as commonly explained. Rather,
they reduce the effective size of the main carb venturi. This
generates an increased vacuum signal which can draw more fuel
through the applicable fuel circuits.
Here's
a chart that can give you some clues of Rich vs. Lean:
Rich
Symptoms:
-
Poor power output
- Starts
too easily when cold - requiring little or no choke. Responds
readily to the throttle when cold. Runs worse as it warms up
- Hard
starting when hot
- Ragged
idle...due to "loading up" of unburnt fuel
- Idle
that tends toward lower rpms than expected based on the setting
of the curb idle screw
- Easily
settles to idle, but has tendency to dip below set idle speed
then recover...sometimes stalls
- Strong
pungent odor of unburned fuel
- Buildup
of black, dry, sooty carbon deposits on spark plugs. Bad cases
of this buildup will foul the plug completely and kill that
cylinder.
- Excessive
buildup of dry sooty deposits in the exhaust system
- Responds
to throttle, but sluggish
- When
fully warmed up, runs much worse when choke is applied.
- Poor
fuel mileage
- Black
"puffy" smoke during hard acceleration
- Temporarily
removing air filter element makes the engine run better.
- Runs
worse as you climb to higher elevations
- Fresh
engine oil quickly turns black from excess fuel dilution
Lean
Symptoms:
-
Poor power output
- Hard
to start when cold - requires excessive choking.
- Lengthy
warm-up required.
- Runs
better (but not good as it warms up)
- Spark
plugs overly clean..with no deposits or slight glazed appearance
- Rough,
erratic idle that drifts toward higher rpms than expected based
on the setting of the curb idle screw. Sometimes a lean condition
will cause a "hanging" idle that is slow to settle down to set
idle speed.
- Backfiring
- Sluggish...hesitates
when the throttle is opened, then recovers (often accompanied
by a slight backfire)
- Vague
throttle response
- Surging
at steady throttle cruise operation
- When
fully warmed up, runs better when choke is applied.
- Engine
runs hotter than normal. Headers can turn cherry red in extreme
cases!
- Temporarily
removing air filter element makes the engine run worse.
- Unusual
"sucking" noises in the intake area.
- Runs
better as you climb to higher elevations
- Slight
back-firing on deceleration. This normal tendency is controlled
by the air cut-off valve(s) operation. If the air cutoff valve(s)
is working properly and you still have backfiring on deceleration,
something is causing a lean condition.
Notice
that the first item on each list above is "poor power output."
Any calibration other than ideal...rich or lean will reduce the
efficiency and power!
Once
you're on the right trail, then you need to verify the rpm range
where the problem occurs: idle, transition off-idle, mid-range,
full power, or deceleration. This will point you to the circuit(s)
or issues which are causing the problem.
Remember:
- Rich
conditions can be caused by too much fuel and/or too little
air.
- Lean
conditions can be caused by too little fuel and/or too much
air.
- So,
it is imperative to verify both fuel and air circuits (including
emulsion tubes).
- On
early 'Wings, each cylinder is individually carbureted. Thus,
you can have 1 cylinder that is over-rich for one reason and
another cylinder that is over-lean for another reason!
One
example: a very simple and common problem is dislocated or pinched
intake runner-to-cylinder head o-rings. This causes a big vacuum
leak that permits extra "false air" to enter that cylinder resulting
in a very lean condition.
Here's
a list of the typical reasons
for lean and rich situations.
Keep in mind that ignition problems can mimic certain carb
problems. Always verify ignition function thoroughly before delving
into carburetion!
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